CURRICULUM STRUCTURE THIRD YEAR -B.TECH
(Effective From 2009-10)
II-Semester
|
Sr. No |
Course code |
Subject Title |
Contact hours L |
Credits |
||
|
01 |
IE 311 |
Process Loop Components |
3 |
- |
- |
3 |
|
02 |
IE 312 |
Computing Algorithms and Applications |
3 |
- |
- |
3 |
|
03 |
IE 313 |
Instrument and System Design |
3 |
- |
- |
3 |
|
04 |
IE 314 |
Process Plant Operations |
3 |
- |
- |
3 |
|
05 |
IEL302 IE 322 |
Institutional Elective (Industrial Automation) |
3 |
- |
- |
3 |
|
06 |
IE 316 |
Process Loop Components Laboratory |
- |
- |
4 |
2 |
|
07 |
IE 317 |
Computing Algorithms and Applications Laboratory |
- |
- |
2 |
1 |
|
08 |
IE 318 |
Instrument and System Design Laboratory |
- |
- |
2 |
1 |
|
09 |
IE 319 |
Industrial Assignments |
|
- |
2 |
1 |
|
|
|
Total |
18 |
- |
10 |
20 |
II-Semester
| Sr. No | Course code | Subject Title | Contact hours L T P | Credits | ||
| 01 | IE 312 | Process Loop Components | 3 | - | - | 3 |
| 02 | IE 313 | Computing Algorithms and Applications | 3 | - | - | 3 |
| 03 | IE 314 | Instrument and System Design | 3 | - | - | 3 |
| 04 | IE 315 |
Process Plant Operations |
3 | - | - | 3 |
| 05 | Institutional Elective(Industrial Automation) | 3 | - | - | 3 | |
| 06 | IE 316 | Process Loop Components Laboratory | - | - | 4 | 2 |
| 07 | IE 317 | Computing Algorithms and Applications Laboratory | - | - | 2 | 1 |
| 08 | IE 318 | Instrument and System Design Laboratory | - | - | 2 | 1 |
| 09 | IE 319 | Industrial Assignments | - | 2 | 1 | |
| 10 | ||||||
| Total | 18 | - | 08 | 20 | ||
IE 312 Process Loop Components Teaching Scheme Examination Scheme Lectures : 3 hrs/week Mid-Sem – 30, Assignments, Quiz -20 End-Sem Exam- 50.
Unit I
Fundamentals of process control Elements of process control loop, concept of process variables, set point, controlled variable, manipulated variable, load variable. Representation of process loop components using standard symbols(basic with reference to control loop), and Examples of process loops like temperature, flow, level, pressure etc. Process characteristics: Process load, Plant lags: Measurement lag, control lag, process lag, Distance/ velocity, lag(dead time), transfer lag, Regulation, Capacity [08 Hrs]
Unit II
Transmitters: Need of transmitter (concept of field area & control room area), Need for standardization of signals, current, voltage and pneumatic signal standards, concept of live & dead zero, Signal conditioning (analog & digital) for RTD, T/C, magnetic flow meter, DPT, span & zero adjustment, Two wire transmitter, Electronic and pneumatic transmitters Electronic Differential Pressure Transmitter: Types, mounting (Installation), manifolds, calibration setup, Application of DPT for level measurement, Zero elevation, Suppression. SMART transmitter: Comparison with conventional transmitter, Block schematic. Converters: Difference between converter & transmitter, Pneumatic to current converter, Current to pneumatic converter
[08 Hrs]
Unit III
Types of control actions: Discontinuous: ON/OFF, Time proportional Continuous: Proportional, integral, derivative, proportional-Integral, Proportional- Derivative, Proportional-Derivative-Integral, Anti-reset windup, Rate before reset Concept of bump less transfers in PID controller, Effect of process Characteristics on PID combination, control actions for various processes. Digital PID controllers: concept of velocity & position algorithm, block schematic of series and parallel combinations. Tuning of controller: Quarter Amplitude Decay, controller performance criterion, Tuning methods: Process Reaction curve(open loop), Ziegler Nichols (closed loop), set point tuning Vs load disturbance tuning.
[08 Hrs]
Unit IV
Programmable Logic Controller (PLC) Continuous versus Discrete Process Control, ladder diagram using standard symbols, Architecture of PLC, Types of Input & Output modules (AI, DI, AO, DO), wiring diagram, Interfacing pneumatic & Hydraulic systems, Fixed & Modular PLC (Rack, Slot, Grouping), Specifications, manufacturers, PLC ladder diagram and instructions, PLC Programming for process applications.
[08 Hrs]
Unit V
Control valve: Necessity, comparison with other final control elements, Classification of control valves based on: Valve body. Construction, type of actuation, application etc. Construction, Advantages, Disadvantages & applications of Globe: single, double, 3way, angle, Gate, Needle, Diaphragm, Rotary valves, Ball, Butterfly. Types of actuators: Construction, Advantages, Disadvantages & applications: Spring Diaphragm, Piston cylinder(power cylinder), Pneumatic, Hydraulic, Electro-hydraulic, Electric, and smart actuators. Control valve terminology: Range ability, turndown, valve capacity, Air to open, Air to close, valve gain etc Control valve characteristics: Inherent & installed Control valve accessories Positioners: Application/Need, Types, Effect on performance of control valves. Volume boosters, Pressure Boosters, Reversing relay, Solenoid valves, Air lock, position indicating switches, Electro pneumatic converter, Hand wheel. Cv sizing concept & basic equations
[08 Hrs]
Unit VI
Auxiliary components: Construction, working & applications of: Feeders, Dampers, Alarm annunciator, square root extractor, High/Low selectors, Flow tantalizer, Computing relays, Seals, Snubber. Hazardous area classification & intrinsic safety, Concept of safety cycle, HAZOP, fault tolerance and safety integrity level.
[08 Hrs]
Text Books:
*Process control and instrument technology, C. D. Johnson, TMH
* Instrumentation for process measurement and control, N. A. Anderson
* Process Control, Instrument Engineering Hand book, B. G. Liptak
* Introduction to programmable Logic Controller, Gary Dunning
* Programmable Logic Controller, Webb
Reference Books:
* Instrument Technology, E. B. Jones, vol. III
* Tuning of industrial control systems, ISA
* Applied Instrumentation volume 2, William Andrews
* Control valve handbook, ISA
IE 315 Process Plant Operations Teaching Scheme Examination Scheme Lectures : 3 hrs/week Mid-Sem – 30, Assignments, Quiz -20 End-Sem Exam- 50.
Unit I
Unit Operation & Fluid Mechanics
Basic concepts and principles of commonly used unit operation with process and their study related to different process industries like distillation, extraction, drying, Humidification /dehumidification, filtration, absorption etc. Basic concepts behind pumps, compressors, fans, blowers etc.
[08 Hrs]
Unit II
Kinetics & Thermodynamics
Role of kinetics, types of reactors, types of reaction/reactors, biochemical reactions commonly encountered in chemical process industries, Role of thermodynamics, Basic concepts, equilibrium etc.
[08Hrs]
Unit III
Heat and Mass transfer
Heat transfer: Energy balance, heat transfer coefficients, double pipe, shell & tube heat exchangers, boilers, condensers, evaporators, cooling towers, water & waste water treatment, refrigeration plants. Process & mechanical design considerations in brief. Mass Transfer: Material balance with or without chemical reactions mass transfer coefficients. Process &mechanical design considerations for equipment for unit operations of unit 1 in brief.
[08Hrs]
Unit IV
Size Reductions & Separations
Crushing and grinding, size separation and screening. Laws of commutation forced and hindered setting. Working of forth floatation, hydrocyclones, jigging and concentration equipments
[08 Hrs]
Unit V
Material Of Construction & Properties
Basic concepts of corrosion and protection from corrosion. Selection materials, metals &alloys used in construction of field instruments. Properties like hardness, compression, Tensile of alloys & metals. Heat and surface treatments done on metals.
[08Hrs]
Unit VI
Process flow Diagrams
Process flow diagrams for paper, sugar, cement, fertilizer, Petrochemical, food industry
[08Hrs]
Reference Books:
*Unit operation in chemical ENgg. McCabe Smith 4/e Mcgrans Hill
* Outline Chemical Technology M Gopal Rao &M Sitting 3/E East West 1973
* Chemical Engineering Hand book Peiry,McGrans Hill
* Chemical reaction Engineering O leven spielJ.Wiley & sons
| IE 313 | Computing Algorithms and Applications |
|
Teaching Scheme |
Examination Scheme | |
| Lectures : 3 hrs/week | Mid-Sem – 30, Assignments, Quiz -20 | |
| End-Sem Exam- 50. |
|
Unit 1 |
[ 07 hrs] | |
| Errors in Numerical Calculations: Numbers and their Accuracy, Mathematical Preliminaries, Errors and their Computation, A General Error Formula, Error in a Series Approximation Solution of Algebraic and Transcendental Equations: The Bisection Method, The Iteration Method, Acceleration of Convergence: Aitken's -process, The Method of False Position, Newton-Raphson Method Generalized Newton's Method 2.6 Ramanujan's Method, Muller's Method, Graeffe's Root-Squaring Method, Lin-Bairstow's Method, The Quotient-Difference Method, Solution of Systems of Nonlinear Equations | ||
| Unit 2 | [ 07 hrs] | |
| Interpolation: Errors in Polynomial Interpolation, Finite Differences, Detection of Errors by Use of Difference Tables, Differences of a Polynomial, Newton's Formulae for Interpolation, Central Difference Interpolation Formulae, Practical Interpolation, Interpolation with Unevenly Spaced Points, Interpolation with Cubic Splines, Divided Differences and their Properties, Inverse Interpolation, Double Interpolation | ||
| Unit 3 | [ 07 hrs] | |
| Curve Fitting, B-Splines and Approximation Least-Squares Curve Fitting Procedures, Weighted Least Squares Approximation, Method of Least Squares for Continuous Functions, B-splines, Approximation of Functions | ||
| Unit 4 | [ 07 hrs] | |
| Numerical Differentiation and Integration Numerical Differentiation, Maximum and Minimum Values of a Tabulated Function Numerical Integration, Euler-Maclaurin Formula, Adaptive Quadrature Methods Gaussian Integration, Numerical Evaluation of Singular Integrals, Numerical Calculation of Fourier Integrals, Numerical Double Integration | ||
| Unit 5 | [ 08 hrs] | |
| Numerical Solution of Ordinary Differential Equations Solution by Taylor's Series, Picard's Method of Successive Approximations, Euler's Method, Runge-Kutta Methods, Predictor-Corrector Methods, The Cubic Spline Method, Simultaneous and Higher Order Equations, Boundary Value Problems Numerical Solution of Partial Differential Equations: Finite-Difference Approximations to Derivatives, Laplace's Equation, Parabolic Equations, Iterative Methods for the Solution of Equations, Hyperbolic Equations | ||
| Unit 6 | [ 07 hrs] | |
| Numerical Solution of Integral EquationsFinite-Difference Methods, Chebyshev Series Method, The Cubic Spline Method, Method of Invariant Imbedding, Method Using Generalized Quadrature, A Method for Degenerate Kernels The Finite Element Method Boundary and Initial-boundary Value, Functionals, ase Functions, Methods of Approximation, The Rayleigh-Ritz Method, The Galerkin Method, Application to Two-dimensional Problems, Finite Element Method for One-dimensional Problems | ||
| Text Books | ||
| *Introductory Methods Of Numerical Analysis by S.S. Sastry, PHI | ||
| Reference Books | ||
| *Numerical Analysis by Francis Scheid, TMH (Schaum’s Outlines) | ||
IE 314 Instrument and System Design Teaching Scheme Examination Scheme Lectures : 3 hrs/week Mid-Sem – 30, Assignments, Quiz -20 End-Sem Exam- 50.
Unit I
Basic Concept of Instrumentation Design Functional requirements & Specifications Environmental, industrial, military applications, NEMA, DIN, BSI, ANSI standards Enclosure Design Guidelines Index protection (IPXXX), cable design guidelines.
[08 Hrs]
Unit II
Electronic design guideline Noise in electronic ckts. Capacitive and inductive coupling and effect of shield, shielding to prevent magnetic radiation, co-axial and twisted pair cable, grounding, safety ground, signal ground, single and multi point ground, Hybrid ground, grounding of cables shields, ground loops and low frequency and high frequency analysis of common mode choke, guard shields.
[08 Hrs]
Unit III
Shielding, near and far field, shielding effectiveness, absorption and relation loss, shielding with magnetic material, contact protection, glow and arc discharges, loads with high inrush current, Inductive and resistive load contact protection networks for inductive loads, intrinsic noise sources.
[08 Hrs]
Unit IV
ESD, inductive charging human body model, ESD protection in equipment, software in ESD protection ,EMI, types of noises, sensitive devices, input filters, clamping suppressors, Virtual instrumentation, Fault finding and trouble shooting techniques, causes and remedies of faults.
[08Hrs]
Unit V
Printed circuit board design guideline, layout scheme, grid systems, PCB size, Design rules for digital ckts, Design rules for analog circuits, single and multilayer PCB. Automation in PCB design artwork CAD package, Soldering techniques, component assembly techniques, System Design Selection of sensors, signal conditioning, standard signals and noise considerations of typical systems.
[08Hrs]
Unit VI
Reliability, bath tube curve, Reliability for series parallel system, K-out of n system, MTTF, MTTR, MTBF, availability, Redundancy and stand by.
[08 Hrs]
Text Books:
*Noise reduction Techniques in Electronics Circuit, Henry OTT Wiley International Publication
* Reliability Engineering, Balguruswamy, TATA McGraw-hill Publication
* Printed Circuit Board, Bosshart, Tata McGraw-Hill publication.
IE 316- INDUSTRIALAUTOMATION
TeachingScheme Examination Scheme
Theory: 3hrs/week Mid- Sem Test– 30 marks,
Assignments and Quizzes- 20 marks,
End Sem Exam - 50 marks
Unit 1 [6hrs]
Basics of Automation
Introductionand evolution of Automation, Feedback and feed forward systems, Hierarchicallevels of automation, introduction to plant automation.
Unit 2 [10 hrs]
Transmitters and converters
Introductionto transmitters, Types, working principle and block schematic, standards inInstrument signals, 2 wire, HART, Foundation Field bus transmitters, connectiondiagram and installation practices, maintenance, trouble shooting and calibrationof transmitters, I/P converter, P/I converter working principle and calibrationprocedure.
Unit 3 [8hrs]
Control Valves
Necessityand types of valves used in Industries, working principle of pneumaticallyoperated control valve and motorized control valve, specifications of thecontrol and brief description about the maintenance and trouble shooting ofthese valves.
Unit 4 [6hrs]
Programmable Logic Controller ( PLC)
Necessityand working principle along with block schematic of PLC, Programming languages,basic instruction for programming like bit, Arithmetic file and Mathematical.Demonstration of PLC functioning and development of ladder for sequencing ofmotors, tank level control, ON-OFF temperature control.
Unit 5 [8hrs]
Application of PLC inmajor industries
Projectlife cycle, working and automation of pump house, Motor Control Centre ( MCC),elevator, reactor, and bottle filling using the ladder diagram. Introduction toSCADA and HMI.
Unit 6 [6hrs]
Advances in Automation
DistributedControl System, Plant wide automation, web enabled plants, communication anddata transfer issues, wireless technology, advances in process control.
Text Books
· “Applied Instrumentation in the process Industries”, Volume I, Andrew andWilliams Gulf Publishing Company Second Edition
· ‘ProgrammableLogic Controllers “ by Garry Dunning, 3rd Ed, PHI Pub. 2004.
· ControlValve Handbook by ISA
IE 316 PROCESS LOOP COMPONENTS LABORATORY
Teaching scheme Examination scheme:
Practical: 4 Hrs/week Term Work: 50 Marks Oral exams: 50 Marks
List of practical:
Any 8 Experiment from the list
1. Design of signal conditioning for a K-type thermocouple/ RTD.
2. Development of mathematical model of control valve.
3. Configuration of D.P Transmitter and its application for flow.
4. Calibration of I/P converter.
5. Tuning of PID controller.
6. Study of control valve & plot the characteristics of control valve.
7. Study of PLC and PLC programming.
8. Interfacing PLC to hydraulic & Pneumatic circuits.
9. Designing intrinsic safety circuits (zener barrier).
IE 317 Computing Algorithms and Applications Laboratory
Teaching scheme: Examination scheme:
Practical: 2 Hrs/week Oral exams: 50 Marks
|
|
List of experiments |
| 1 | Implementation of Newton Raphson methods, 2.6 Ramanujan’s method, muller’s method, Quotient difference methods |
| 2 | Implementation Newton’s methods for interpolation, central difference interpolation methods, Interpolation with Cubic Splines |
| 3 | Implementation of Least-Squares Curve Fitting Procedures Weighted Least Squares Approximation, Method of Least Squares for Continuous Functions |
| 4 | Implementation of Euler-Maclaurin Formula, Adaptive Quadrature Methods Gaussian Integration, Numerical Calculation of Fourier Integrals, Numerical Double Integration |
| 5 | Implementation of Taylor's Series, Picard's Method of Successive Approximations |
| 6 | Implementation of Euler's Method, Runge-Kutta Methods |
| 7 | Implementation of Finite-Difference Approximations to Derivatives |
| 8 | Implementation of Chebyshev Series Method Method Using Generalized Quadrature |
IE 318 INSTRUMENT SYSTEM DESIGN LABORATORY
Teaching scheme: Examination scheme:
Practical: 2 Hrs/week Oral exams: 50 Marks
Students are required to develop various modules required for their final year project, or a minim project e.g. power supply, processor module, interfacing module, display and signal conditioning module. The PCB and enclosure design is part of the activity of this subject. Testing of various modules as per industrial standards and practices is part of the experimental work.
IE 319 INDUSTRIAL ASSIGNMENTS
Teaching scheme: Examination scheme:
Practical: 2 Hrs/week Oral exams: 50 Marks
The main objective of this course is to familiarize the students about the standards and practices used in industry, and expose them for the working environment of industry.
The out come of these assignments should be the finalization of the problem statement for project work the students will carry out in their final year under the heading of project.
As regards to term work students are required to submit a comprehensive report on the experience gained during industrial assignments. The students are also required to make a presentation for the benefit of other student.